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Home > Paper / Letter Folder Inserters > Formax FD-6404 Special Inserter

Formax 6404 Series With Special Feed Trays

Replacement for the Formax 6402

Questions? Check Out Our Paper Folder / Letter Folder Guide.
The 6404 Series is available with 2 - 6 feeders to meet your changing business demands. Documents up to 14 long, including checks, invoices and reply envelopes, can be inserted in almost any combination. It has the capacity to fold and insert top, middle and bottom-address documents into top-flap envelopes**, plus, special feeders are capable of handling glossy or thicker stock. The 6404 Series has a high-capacity output stacker, which holds up to 500 filled envelopes in their original order. One or two optional production feeders provide the ability to feed up to 325 BREs or 1,200 sheets each or a combined input of up to 750 BREs or 2,400 sheets. Additional configurations include a high-capacity document feeder for up to 725 sheets, a side exit tray for up to 500 envelopes, standard and special feeders, and OMR/BCR capabilities.

The 6404 Series processes up to 4,000 envelopes per hour, producing up to 60,000 finished pieces per month. The powerful system folds up to 10 sheets in half-fold and up to 8 sheets in tri-fold mode. Each standard feeder holds up to 325 sheets, with a cascade mode to maximize output by connecting multiple feeders filled with the same document. When one feeder empties, the next automatically starts feeding, for a total capacity of up to 1,950 sheets. The top-loading envelope hopper holds up to 325 envelopes, while the large output stacker and side exit tray each hold up to 500 filled envelopes.

The color touchscreen control panel is easy to use, and features a flip-down display that can be used from either side of the inserter. With the AutoSetTM feature, all adjustments such as fold type, fold length, envelope size, paper length, and double-document detection are set automatically; simply load the material and go. Operators can program up to 25 jobs for frequent or recurring jobs. The top-loading envelope hopper and feeder cascade mode maximize operator efficiency and increase output. The energy saving feature automatically puts the inserter into standby mode after 1 hour of being idle. Order yours today!
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Model Sale Price Quantity Add to Cart
1 Special, 1 Standard Your Price: $27,945.00*

Please e-mail us for the price and/or the availability of any models.

Leasing Available. Click here for a quote.

* This Item Must Ship Via Truck. A Sales Representative Will Contact You With Complete Shipping Costs.
  • Special feeder accepts glossy and thick sheets
  • Large touchscreen accessible from either side
  • Programmable Jobs: 25
  • Water Detection and Alert
  • One-touch setup
  • Detects "Double-Documents" or feeding errors
  • Errors are diverted so it can continue without stopping to fix the error
  • Processes 4000 pieces an hour
  • Four folding patterns or no folding
  • Folds up to 8-10 sheets at a time
  • Goes into standby mode after 1 hour
Printable PDF Brochure Formax FD-6404 Special Inserter
Click For Larger Image


FD-6404 Special Feeder Folder/Inserter
Folding Speed Up to 4,000 pcs./hr
Fold Types C, V ( Half ), Z ( accordion ), Double Parallel or no folds
Paper Input Capacity Up to 325 sheets of 20# paper
Envelope Input Capacity Up to 325 envelopes ( top loading )
Accepted Paper Weights 20#
Accepted Paper Sizes 3.5" - 14" L x 5.1" - 9" W
Accepted Paper Types Non-glossy, Glossy accepted in Special Feeders
Accepted Envelope Sizes 6.3" - 9.7" W x 3.5" - 6.3" H
Page Counter None
Setup Autoset, one-touch setup
Paper Feed Fully Automatic
Double Feed Detection Yes
Other Features Special Feeders handle glossy and thicker paper types
Duty Cycle Up to 60,000 pieces per month
Dimensions (L,W,H) 72" L x 36.5" H x 16.5" D (four-station models)
Shipping Weight 250 lbs.
Power Requirements 100 Volts AC 50/60Hz
Safety Certifications UL, CE approved
Warranty 90 day warranty
Product Code FOLEFD6404SPC2

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